Table saws accuracy tools used for ripping the length of wood and to do this, you need to align the wood on the fence parallel to the blade if you want to make a perfect cut. In case your fence is not working well; you may spend dollars buying another one. But, why should you invest in another one while you can make it in the comfort of your home? Besides, the most crucial part of a table saw is its fence.
Whether you are thinking of how to make a rip fence for the table saw or how to make a wooden table saw fence, here is how to make a table saw blade on your own!
Step 1: Preparing the materials
- Wooden screws
- Aluminum rectangular profile
- Square woos pieces
- Carriage bolts
- A wooden board for fence and plywood
- Drill and bits
- Hand saw, or table saw
Step 2: Square your table
First and foremost, make sure the edges of your table are perpendicular to the blade you can do this by putting a level against your blade. After that, use a T-square and another level to make sure the edges are square to the blade. This is to make sure that the edges of your table remains at the same length but away from each other.
Step 3: Aluminum rail fabrication
At this step, take a rectangular aluminum profile and make two passes with your homemade table saw and get a groove at the center. This is the slot where you will slide bolts. After that, drill five holes for screwing for the screws.
Step 4: Installing the rail
According to table saw fences reviews, for smooth and correct cuts, a rail is vital. With that in mind, you need to put a proper rail at the top of the table and use wood boards to make sure that the rail will work well with the table top.
Make sure you mark the holes and later drill them for full depth. You can sue 50mm wood screws to make sure that the rail is secure.
Step 5: Sliding mechanism
You can add a square piece of wood and mark a groove center. After that drill three holes through the table, align the second square wood piece and mark hole places with a drill. At this point, only the middle hole should be drilled all through. The rest of the holes need to be drilled half-way.
Step 6: Assembling
It’s time to assemble your work. At this point, hammer two T-nuts in the holes and with a chisel; remove few mm of wood to cover the space on the back of a T-nut. After that, glue, clamp and screw the two pieces in a single solid unit.
Step 7: Carriage bolts
For sliders, you can use carriage bolts since side bolts will act as sliders. The middle bolt is to tighten the entire table saw fence. Carriage bolts come with round bolt heads, and so you can grind two sides to make them fit in your rail.
Step 8: Fence
For the fence, you can use 2 to 7 cm wood board depending on the size of your table saw. If you own a bigger one, then you can choose more centimeters, depending on your cutting needs. Once you get the wood board, you can now glue and screw a section of plywood to make your fence stronger.
As you make the fence, check to see if the blade is square to the rail edge. If it looks okay, it’s now time to make the fence tighter by tightening the wood screws harder and adding wood glue to make sure that everything is fine. Leave the glue overnight to dry! The reason is that if the fence is not tight enough, you may not get the results that you want and your hard work might go to waste.
Step 9: Testing
After the wood glue is dry, now it’s time to test your product. The table saw fence locks, moves, and unlocks with less effort.
For example, a table saw fence is easy to remove if there is a need to cross-cut. By merely looking at the last cut, you can tell if the fence is right or not. If it cuts accurately, congrats and if not, make a few adjustments, and you are good to go!
Fence designs should not be complicated for everyone to understand. Now that you have the skills on how to make a table saw fence, you do not have to spend money going from one store to another looking for a table saw fence. Coming up with your product is that easy. Just make good use of the above information and become a guru in a table saw fence making!